The Waldner DOSOMAT move is more than just a filling system; it is a strategic investment that addresses the key challenges of modern production and gives you a measurable competitive advantage.

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New challenges call for the right solution:
DOSOMAT move – Designed to perform.

Clear advantages for your filling processes: The DOSOMAT move combines flexibility, availability, and cost-effectiveness in 
a completely redesigned filling system—for companies that want to produce efficiently today 
and remain competitive tomorrow.

  • DOSOMAT move system overview highlighting its flexibility advantages

    Flexibility for dynamic markets

    The DOSOMAT move is designed with adaptability in mind. Single-lane stations and an intelligently controlled product flow allow for flexible combinations of products, formats, and cycle times. Even frequent changeovers can be carried out cost-effectively – right down to batch size 1.

    Your benefits:

    • Production of small and very small batches
    • Tool-free format change in < 5 minutes
    • Simultaneous production
    • Flexible sizing of production plans

    Download product booklet

  • DOSOMAT move system overview highlighting its flexibility advantages

    High availability and stable OEE

    Linearized product handling and independent web control eliminate traditional bottlenecks. Malfunctions no longer affect the entire system. At the same time, the reduced number of components lowers technical complexity.

    Your benefits:

    • Significantly lower risk of downtime and thus higher system availability
    • More stable OEE – even with a wide variety of product variants
    • Predictable production output

    Download product booklet

  • An overview of the DOSOMAT move, with a focus on its quality benefits

    High Standards of Hygiene and Process Safety

    The consistent hygienic design ensures a clear separation between the machine room and the filling area. This reduces cleaning effort and increases audit compliance. Optimized surfaces and improved accessibility support reliable, reproducible cleaning.

    Your benefits:

    • Reduced cleaning surfaces
    • High process and product safety
    • 50% shorter processing times minimize the risk of recontamination
    • Improved cleanability through a 75% reduction in horizontal surfaces
    • Compliance with the strictest hygiene requirements

    Download product booklet

  • An overview of the DOSOMAT move, with a focus on its cost-effectiveness benefits

    Sustained low total cost of ownership

    From the very beginning, the DOSOMAT move was designed with cost-effectiveness throughout its entire lifecycle in mind. Energy-efficient drive technology, reduced maintenance requirements, and a clear common parts strategy sustainably lower operating costs. The standard “No‑Cup‑No‑Fill” principle also prevents unnecessary product and packaging material waste.

    Your benefits:

    • Lower energy consumption through energy recovery
    • Less maintenance thanks to a reduced number of components
    • Lower storage and spare parts costs
    • Less waste and food loss

    Download product booklet

Experience innovation: All the features of the DOSOMAT move

Discover the system’s 4 individual stations and the new innovative solutions.

Ergonomics and ease of use

A consistent operating distance, a clear view of all process steps, and ergonomic handling make daily operations easier.
Training requirements are reduced, and sources of error are minimized.

The mechanical design minimizes physical strain and simplifies daily workflows on the line.

  • Lightweight components: All manually movable format parts weigh less than 10 kg and are easily accessible.
  • Quick format change: Format and product changes are fully automatic or tool-free and take less than 5 minutes.
  • Consistent ergonomics: A consistent operating distance from the system simplifies handling and reduces training time.
  • Central supply: The integration of a central media supply system, including a LOTO system, enhances workplace safety.

The “Doso-Smart” system proactively supports staff in troubleshooting and ensuring complete documentation.

  • Automated monitoring: Quality parameters such as fill level and temperature are continuously recorded.
  • Audit readiness: Process data and X-ray images of individual cups are digitally accessible to quality management at any time.

The system’s geometric design reduces cleaning effort and the risk of contamination.

  • Geometric cleaning aid: Reducing horizontal surfaces by 75% systematically minimizes dirt buildup.
  • Clear design: The elimination of visible cables and the open construction shorten cleaning cycles.
  • Optimized accessibility: All functional units are easily accessible for external cleaning.

The modular architecture enables technical interventions without compromising overall availability—maintenance with virtually no downtime.

  • Reduced inventory complexity: A low variety of components lowers inventory costs and the risk of mix-ups.
  • Scalable design: The modular structure allows for flexible expansion or adjustment of production capacities.

Make your production as flexible as your market.

Say goodbye to rigid processes. Let’s work together to configure a filling line that adapts to your market needs—not the other way around.

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Sustainability as a direct and measurable economic advantage

Optimize your total cost of ownership through significant resource savings and a modular system design. DOSOMAT move combines environmental responsibility with economic advantages for a future-proof investment.

-60%

Energy requirements

Energy efficiency through modern drive technology

Modern drive technology and short cycle times reduce energy and resource consumption. The DOSOMAT move thus supports a sustainable and cost-effective production process.

  • Lower energy consumption
  • Reduced resource consumption
  • Fewer product losses
  • Cost-effective plant operation

Sustained low total cost of ownership

From the very beginning, the DOSOMAT move was designed with cost-effectiveness throughout its entire lifecycle in mind. Energy-efficient drive technology, reduced maintenance requirements, and a clear strategy for standardized components sustainably lower operating costs.

The standard “No‑Cup‑No‑Fill” principle also prevents unnecessary product loss.

Download product booklet

-50%

Product lead time

OUR CUSTOMERS' EXPERIENCES

Next Level: The modular program for your entire machine lifecycle.

Take advantage of coordinated modules that provide reliable support at every stage of operation.

We safeguard your investment with a comprehensive service concept. Our technical support team proactively assists you with maintenance and inspections to consistently prevent unplanned downtime. Through digital spare parts catalogs and rapid supply, we minimize your downtime and sustainably optimize your inventory costs.

Precision requires expertise: We support your plant from commissioning through modernization to ensure your production remains consistently stable and efficient. Since technical innovation only delivers results when properly implemented, training at the Waldner Academy is standard for us. Here, we provide your employees with the practical knowledge necessary for safe routines and maximum process stability in their daily work.

Service & Lifecycle

  • Maintenance Plans
  • Remote Support
  • Predictive Maintenance Options
  • Spare Parts Concept

Training & Certification

  • User Training
  • Maintenance Training
  • E-Learning Platforms
  • Onboarding Packages & Video Tutorials

Maximum performance for your filling line.
Start your project with a system that is precisely tailored to your product and performance class.

Whether it’s dairy products, convenience foods, or pet food: We design filling systems that minimize downtime and maximize your output. Send us your requirements – our engineers will assess the feasibility and get back to you with an initial concept or quote. 

Adrian Herrmann

Head of Sales
DOSOMAT Packaging Solutions